Welding Inverter Design Calculator
Size a two-switch forward welding inverter: transformer turns and copper, output choke, switch currents and losses, mains demand, and the arc load characteristic.
Size a two-switch forward welding inverter: transformer turns and copper, output choke, switch currents and losses, mains demand, and the arc load characteristic.
Model a 24-hour transformer load cycle, hot-spot temperature and insulation life use. Calculate harmonic loss factors and loss-based derating from a current spectrum.
Size DAB inductance and phase shift, find both bridges’ ZVS limits, and calculate RMS and peak currents. Compare SPS, EPS, DPS and TPS with animated waveforms.
Size an LLC tank, compare FHA with exact PO/NP gain, and check ZVS charge margin and component stress for half-bridge or full-bridge operation.
Plot IEEE and IEC relay curves with CT ratios, instantaneous trips and user fuse points. Screen grading margins and find a candidate upstream time dial and pickup interval.
Estimate three-phase and single-phase fault current, motor backfeed and peak current using a simplified IEC 60909 impedance model. Compare duty with breaker capacity.
Size or check a flyback transformer in DCM or CCM. Calculate inductance, turns ratio, peak and RMS currents, device voltage stress, winding estimates and an RCD clamp.
Size mains and ferrite bridge transformers with turns per volt, peak flux, window fill, copper and core losses, and temperature rise. Includes traceable loss models and winding checks.
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