Electric Drivetrain Simulation and Modeling Services
Modelling and simulation of electric drivetrains, electrical drives, permanent magnet synchronous machines, inverters, power converters and propulsion systems.
Solve Your Electric Drivetrain Modeling and Simulation Challenges:
Struggling with unclear requirements, time-consuming feasibility reviews, or supplier bottlenecks?
❌ Lack of Accurate System-Level Modeling
❌ Difficulty in Matching and Parametrizing Powertrain Components
❌ Insufficient Derating Strategies Leading to Drive Failures
❌ Inaccurate Performance and Efficiency Calculations
❌ Thermal Issues Due to Inadequate Heat Management Models
❌ High Cost and Risk Due to Incomplete Test & Validation
Accelerate your roadmap and avoid costly rework with proven engineering practices.
Comprehensive Electric Powertrain Modeling and Simulation
🔧 Design & Feasibility
- Requirement engineering
- System modelling & design
- Software/component level requirement breakdown
- Feasibility study & review of third-party designs
- Supplier sourcing, prototype purchasing
- RFI, RFQ process organization and review
- Prototype manufacturing
- Unit tests, SW integration & validation tests
- Matching Power Converter to the electric machine
- Model parametrization
- Modelling & simulation of: synchronous machines (internal & surface mounted PMSM), Direct current (DC) motors, Asynchronous motors (ASM), Reluctance motors (SynRM), etc.
- System & drivetrain simulations
- Model-based software development
- Functional safety (FuSA)-compliant software
- Software project management
⚡ Advanced Motor Control Solutions
- Motor control algorithms: FOC / Vector control
- Torque, Speed & Power Control
- Sensorless Control Techniques
♨️ Thermal Modeling
- Thermal model creation & parametrization
- S1/S3, Rated & Peak curves
- In-depth thermal simulations & analysis
🧠 Intelligent Derating Functions
- Rotor & Stator Temperature Derating
- Inverter Coolant Temperature Derating
- HV AC/DC Current (I²t) Derating
- IGBT Temperature Delta Derating
- Inverter PWM Frequency & NTC Temp Derating
📉 Detailed Loss Modeling for Peak Drivetrain Efficiency
- Electric motor loss determination
- Friction, proximity, skin effect, iron & magnet loss analysis
- Thermal efficiency maps under varied conditions
- Software parametrization, curve fitting & optimization
✅ Validation & Verification
- Rigorous Testing & Validation According to Global Standards
- Test bench support: Sample A/B/C/D, prototype, and type testing
- Creation of Design Validation Plans
- Compliance for ISO26262, DO160, DO178c, IEC 60034-18
Powering Every Industry: Scalable Voltage, Versatile Applications
- 12–48V: conventional systems
- 48V: hybrid & low power
- 400V: traction drives, industrial machinery
- 800V: eBus, eTruck, mining
- 1200V–2400V: aerospace
- 5–25kW: starter/generator/mild hybrid
- 100–300kW: electric/hybrid vehicles
- 150–600kW: eBus, eTruck, mining
- 650–1000kW: racing, aerospace
- 10MW: wind power, energy applications
- BEV, EREV, PHEV, HEV
- Electric Busses & Trucks (traction, axial drive)
- Heavy-duty trucks & machinery
- eVTOL, hybrid electric aviation
- Mining & industrial applications
Proven Electric Drivetrain Modeling and Simulation Excellence
Drivetrain Development That Meets Industry Standards:
- ISO26262
- DO160
- DO178c
- IEC 60034-18
Agile & Certified Engineering Processes That Drive Results:
- ASPICE
- V-Model
- Kaizen & Lean
- Six Sigma
- Agile, Scrum, Kanban Processes, Sprint Planning
Interdisciplinary Mechanical, System-Level and Project Management Support:
- CAD design, drawing creation of motor components
- System-level modeling & simulation
- Mechanical integration into overall system
- Stress analysis: CAD engineering, FEM calculations
- Project management, product owner, scrum master support
Advanced Engineering Tools and Collaboration Platform for Electric Drivetrain Modeling & Simulation
Our powerful tech stack enables fast, precise, and collaborative engineering workflows:
Specialized Simulation Software for Electric Motors
- Ansys Maxwell 2D – FEM-based electromagnetic simulations
- Motor-CAD – Thermal and electromagnetic analysis for e-motor systems
- MATLAB & Simulink – Model-based development, control algorithms, and system simulation
- CANape, INCA, TargetLink, dSPACE, LabVIEW – ECU calibration, testing, code generation, and real-time validation
Integrated Collaboration Tools: WiredWhite Platform
- Project-specific workspaces for seamless teamwork
- Kanban boards and task management
- Video conferencing with screen sharing and recording
- Structured document handling and other useful tools
Supporting Standard Software
- Microsoft 365 – Teams, Word, Excel, PowerPoint for communication and documentation
Why WiredWhite is the Perfect Engineering Partner for You
⏱ 15+ Years
industry experience
👨 800+
networked engineering professionals
🔄 Integrated
project collaboration tools
✅ 100%
Proficient in advanced engineering tools
We Are Supporting Businesses, Executives, and Innovators Worldwide
Freelance Agencies
Teams of Engineers
Start-ups
Companies
Motor Solutions for Every Business
Sara, Account-ManagerinSOLCOM GmbH
Katharina, Team Lead Rolling Stockemagine GmbH
Martin, Domain Lead Electrical SystemsALSTOM Drives GmbH
Stefanie, Service Delivery Managerinemagine GmbH
Theresa, Proficient Key Account ManagerSOLCOM GmbH
Max, Technical Project Lead E-DrivesNidec Motors & Actuators (Germany) GmbH
Franziska, Principal ConsultantAmoria Bond GmbH
Seán, Chief Executive OfficerGrip Factory Munich GmbH
Partner with Us for Your Electric Drivetrain Modeling & Simulation Project
Speak directly with our drivetrain experts to explore how we can help you model, simulate, and validate electric propulsion systems — with speed, precision, and full standards compliance.
Let’s move your ideas forward.
Explore All Our Business Services
We offer full-cycle engineering services ranging from small consulting projects to extensive R&D projects, where we support throughout the entire product development process.
