Multi-Legged Robot BAM Servo Actuator & Battery Voltage Sag Calculator

Screen joint torque margin and battery voltage sag for hexapod and octopod gait loads.

Caution

Screening only: do not rely on this estimate to certify a load-bearing or human-interacting robot against collapse or injury.

Enter robot mass, gait support fraction, leg reach and actuator electrical constants to compare estimated peak joint demand with net torque at the specified joint speed. Inspect the speed–torque plot to see how back-EMF reduces headroom. This is a simplified screening model, not a validated thermal, battery, gearbox or structural design assessment.

How it is calculated

Stance support is approximated by Nstance=max⁡(1,Nlegsd)N_{stance}=\max(1,N_{legs}d). Weight per stance leg times horizontal reach and the dynamic factor gives joint torque demand. Total torque is multiplied by 1.45 for the user's assumed multi-joint load; the empirical voltage-drop gain gives a bus voltage limited to at least 75% of nominal. The output-shaft DC motor approximation gives τ=max⁡[0,(kt/R)(dPWMVeff−keq˙)]\tau=\max[0,(k_t/R)(d_{PWM}V_{eff}-k_e\dot q)]. Subtract the specified Coulomb/Stribeck term and 4% of electromechanical torque; compare with required torque.

Assumptions

The coefficients 1.45, 0.75, 0.035 N·m, 0.025 N·m, 0.15 rad/s and 4%, plus the default actuator and battery parameters, are supplied by the user and have not been validated against hardware. The voltage-drop gain is an empirical V/(N·m) parameter, not internal resistance in ohms. Mean stance legs may be fractional; contact timing, uneven foot loading, multi-joint kinematics, regenerative current and motor/controller current limits are omitted. The motor constants must refer to the same output shaft and consistent current/voltage convention. The provided friction expression is an even-in-speed torque magnitude, not a signed friction-force law. The torque margin is not a thermal safety factor; no winding temperature or sustained stall heating is calculated.

Where it applies

Preliminary steady operating-point screening within the input ranges only. The 75% voltage floor is a stipulated cap on computed sag, not evidence the battery can sustain that voltage. A SAFE label indicates only the specified instantaneous torque ratio, not push-recovery performance or structural safety.

Inputs

InputSymbolUnitDefault
Number of legs
Six for a hexapod, eight for an octopod; four is also accepted by the stated slider range.
N_legslegs6
Stance duty factor
Fraction of gait cycle that each leg supports the robot; 0.50 for tripod and approximately 0.67 for wave gait.
duty_factor0.5
Robot massm_robotkg3.4
Horizontal hip-to-foot reachL_reachm0.18
Dynamic load factor
Applied to the static gravity load for impacts and recovery.
k_dyn1.6
Nominal battery voltageV_nomV12
Battery and harness voltage-drop gain
Empirical volts lost per N·m of estimated total joint torque; not a battery's electrical resistance.
R_battV/(N*m)0.012
Output-shaft torque constantktN*m/A1.65
Motor winding resistanceR_windohm1.05
Output-shaft back-EMF constantkeV*s/rad0.72
Joint angular speedq_dotrad/s4.5
PWM duty commandduty_pwm0.85

Results

With the default inputs above, the calc gives:

ResultValue
Required peak joint torque3.202 N·m
Effective battery voltage11.833 V
Voltage sag1.39 %
Voltage-limited stall torque18.594 N·m
Available torque at speed10.714 N·m
Gearbox torque loss0.464 N·m
Net deliverable torque10.25 N·m
Torque margin ratio3.2
Screening statusSAFE (Compliant Suspension & Push Recovery Ready)

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