Boat Speed, Prop Pitch, Horsepower and Fuel Cost Calculator

Estimate hull speed, shaft horsepower, propeller slip and pitch, then calculate boat fuel burn and trip cost. Compare displacement, transition and planing methods.

#Crouch #fuel-consumption #hull speed #ITTC-1957 #propeller slip #Savitsky #trip cost

Use this boat performance calculator to connect four practical questions: how fast a hull is likely to run, how much horsepower a speed needs, whether a propeller pitch suits the measured RPM, and what a trip will cost in fuel. It is intended for engineers, students and boat owners comparing operating points before a sea trial.

Start with loaded waterline length, total operating mass and speed through the water. Include passengers, engine, fuel and equipment in the mass. Installed power is the sum of the engines' crankshaft ratings; gearbox efficiency converts it to delivered shaft power. The metric/US switch converts supported physical units. Knots are also shown for hull speed. Fuel price has its own explicit litre or US-gallon basis, and all costs remain in the currency you enter.

The hull speed calculator identifies the deep-water wave speed whose wavelength equals the waterline length. Froude number puts the selected operating speed in context. Hull speed is a resistance landmark for displacement boats, not a speed limit for every hull.

Select the power method that fits the boat. The displacement option uses a measured low-speed shaft-power point and a local cubic speed law. The semi-planing and Crouch planing options join that low-speed curve to Crouch's empirical planing relation and add an adjustable transition hump. The default calibration and hump are illustrative assumptions: replace them using trials on the same boat or a comparable design. The displayed path power includes the transition peak, which can prevent a boat from reaching an apparently affordable planing operating point.

For a prismatic, hard-chine planing monohull with a known running trim, select the fixed-trim Savitsky option. It solves lift and wetted length and estimates resistance with an ITTC-1957 friction line and an entered allowance. It does not solve trim equilibrium, predict take-off, or check porpoising stability.

Use the boat prop calculator with speed and engine RPM measured at the same operating point. Enter the engine-to-propeller reduction ratio and geometric pitch, not diameter. Compare apparent slip with the assumed slip used for pitch sizing. Changing pitch also changes engine load and RPM in practice; the calculated pitch is a starting point for testing. Slip is not propeller efficiency, and the helix is a geometric illustration rather than a thrust calculation.

The boat fuel consumption calculator accepts a load-specific fuel-consumption estimate, your measured total cruise burn, or the explicitly named historical Cummins curve. For that curve, select the number of identical engines at the same RPM; burn is summed and load is checked per engine. It includes route distance, a constant along-track current, idle time, fuel price and your extra fuel allowance. Consumption cost excludes the extra fuel; loading cost includes it. Enter both legs in total distance only when the same speed and current assumptions apply.

These are preliminary estimates for calm, deep water. Waves, shallow water, fouling, wind, appendages, ventilation and engine condition can change the result substantially. Confirm performance and consumption by trials, and check the builder's permitted engine rating and loading limits.

How it is calculated

Hull speed and power

Deep-water gravity-wave dispersion gives Vh=gLWL/(2π)V_h=\sqrt{gL_{WL}/(2\pi)}, Fn=V/gLWLFn=V/\sqrt{gL_{WL}} and wavelength λw=2πV2/g\lambda_w=2\pi V^2/g. This corresponds closely to the US Naval Academy's rounded 1.34LWL[ft]1.34\sqrt{L_{WL}[ft]} knots (EN400, Lab 7, printed page 7-3).

Crouch is used only as a planing correlation: V[kn]=CSHP[hp]/m[lb]V[kn]=C\sqrt{SHP[hp]/m[lb]}. The numerical coefficient follows the knots convention described by Sponberg, The Design Ratios, pp. 48–50. Mechanical horsepower and loaded pounds are converted explicitly. The default C = 150 is a starting assumption for a runabout, not a measured coefficient for the user's boat. No separate propeller-efficiency factor is applied to Crouch.

The displacement branch is Pd=Pref(V/Vref)3P_d=P_{ref}(V/V_{ref})^3, calibrated to the same loaded boat. For semi-planing/Crouch, a smoothstep blend joins it to Crouch over Fn = 0.35–0.90. An additional factor is 1+HGexp⁡(−[(Fn−0.50)/0.15]2)1+H G\exp(-[(Fn-0.50)/0.15]^2), where G rises smoothly from zero at Fn 0.35 to one at 0.50. These transition thresholds, width and hump shape are assumptions made for this tool, not coefficients from Savitsky or a universal resistance series. The low-speed reference is preserved below Fn 0.35. The maximum demand up to the selected speed is sampled densely through the transition and refined locally; above it Crouch rises with speed squared.

Fixed-trim Savitsky option

For a prismatic planing bottom, CLβ=mg/(0.5ρV2b2)C_{L\beta}=mg/(0.5\rho V^2b^2) and Cv=V/gbC_v=V/\sqrt{gb}. Bisection solves CLβ=CL0−0.0065βCL00.6C_{L\beta}=C_{L0}-0.0065\beta C_{L0}^{0.6} and CL0=τ1.1(0.012λ0.5+0.0055λ2.5/Cv2)C_{L0}=\tau^{1.1}(0.012\lambda^{0.5}+0.0055\lambda^{2.5}/C_v^2). Angles in these empirical powers are numerical degrees. Wetted keel/chine lengths use b[λ±tan⁡β/(2πtan⁡τ)]b[\lambda\pm\tan\beta/(2\pi\tan\tau)].

The mean-bottom-speed correction follows Savitsky (1964), with the deadrise correction documented in OpenPlaning. Bottom friction uses the ITTC-1957 line Cf=0.075/(log⁡10Re−2)2+ΔCfC_f=0.075/(\log_{10}Re-2)^2+\Delta C_f, rather than Savitsky's original Schoenherr chart. Resistance is R=mgtan⁡τ+Df/cos⁡τR=mg\tan\tau+D_f/\cos\tau and delivered shaft power is RV/ηpRV/\eta_p. This is an explicitly fixed-trim adaptation: it does not solve pitching moment equilibrium. A nonpositive bottom-speed radicand or Reynolds number below one million stops the solver before friction, resistance and power. The operating point and every chart sample use the same complete applicability test; invalid quantities are gaps, without clamped physical results. No standard tables or figures are reproduced.

Propeller and fuel

For reduction G, shaft turns per second are ne/Gn_e/G, converted from RPM. Zero-slip travel speed is pitch times shaft turns per second. Apparent slip is 1−V/V01-V/V_0; assumed slip gives Vp=V0(1−s)V_p=V_0(1-s) and required pitch p=V/[np(1−s)]p=V/[n_p(1-s)]. This kinematics does not implement Wageningen B-series thrust/torque polynomials, select blade area/diameter or establish propulsive efficiency.

Generic cruise burn is Q=BSFC Pengine/ρfQ=BSFC\,P_{engine}/\rho_f, with explicit grams-to-kilograms conversion. Measured burn replaces it. The optional Cummins table linearly interpolates its per-engine RPM/fuel pairs (attached s3, page 1), then multiplies burn by the count of identical engines at that RPM. Hull engine-power demand is divided equally among them and compared per engine with the published 2.7-exponent demand curve. Total reference power scales by the same count. Moving time is distance divided by the actual positive ground speed; no minimum-speed substitution is made. Zero or negative progress is rejected by the input condition. Add idle fuel, multiply consumed volume by price, and add the user-entered extra-fuel fraction for loading.

Assumptions

  • Calm, deep water; constant load, steady speed and one constant along-track current. Reciprocal runs are recommended for slip measurements.
  • The default low-speed power pair, transition hump, gearbox efficiency, specific fuel consumption, fuel density, idle burn and price are illustrative user-adjustable assumptions. They are not measurements of a particular boat or live market prices.
  • Displacement power is a local calibration at the entered loading; it does not scale automatically when mass changes. Recalibrate the reference point when loading changes.
  • Crouch's coefficient includes the behavior of a similar hull/propulsion setup. Match its unit convention and operating regime.
  • Savitsky assumes a prismatic, constant-deadrise, hard-chine monohull at a specified running trim, with wetted transom chines. The mean-bottom-speed correction and turbulent friction line are used without air, appendage or whisker-spray drag.
  • Effective-to-shaft efficiency and gearbox efficiency are independent of apparent slip. Neither Crouch nor a prescribed-slip RPM sweep guarantees that an engine can attain that RPM.
  • The Cummins option is only the 134 kW, 2500 RPM 6BT5.9-M M-90762 curve dated 7 November 2000, not a generic diesel curve. Multiple units must be identical, run at the entered common RPM and share the load equally. Cruise burn and reference power are summed over their count; the entered idle burn is already a total.
  • Additional fuel is a fraction of predicted consumption, not a fraction of tank capacity and not a prescribed reserve rule. Cost uses any consistent user currency. Fuel-price basis is selected explicitly.

Where it applies

Displacement cubic estimates are local to a measured low-speed point and are flagged above Fn 0.40. The semi-planing option is flagged above Fn 1.20; its hump must be calibrated. The Crouch high-speed branch is a preliminary estimate for planing hulls, not a displacement or multihull resistance calculation.

The fixed-trim Savitsky option is restricted here to beam Froude 1–13, trim 2–15°, deadrise 0–30°, mean wetted length/beam no greater than 4, wetted keel within waterline length, nonnegative wetted chine length and turbulent wetted-bottom Reynolds number at least one million. These geometry and speed limits, a strictly positive mean-bottom-speed radicand, and the Reynolds-number limit apply to every chart point. Invalid regions are gaps in the chart. Fixed-trim planing demand does not assess whether the boat can get onto the plane.

No cavitation, ventilation, porpoising, propeller strength, shaft torque, engine RPM/load matching, motor/transom rating or regulatory compliance is established. The minimum modeled engine power has no acceleration, wave or service margin. Confirm engine choice against the boat builder's permitted rating and loading limits.

Fuel consumption depends on actual load and RPM. A fixed BSFC can underpredict low-load fuel burn. The historical Cummins curve is only valid from 700 to 2500 RPM on the specified propeller demand, and it must not be extrapolated. For multiple specified Cummins engines, the curve assumes identical units at the same RPM and equal loading. Ground speed must be strictly positive; all positive values are used as entered. Calculate outward and return legs separately when current or operating conditions differ.

References

  • US Naval Academy, EN400 Resistance/Power Lab 7, printed p. 7-3: hull speed and waterline wavelength. https://www.usna.edu/NAOE/_files/documents/Courses/EN400/EN400_Lab_Printout_Fall_AY26-Lab7.pdf
  • Eric W. Sponberg, The Design Ratios, revised January 2011, pp. 48–50: Crouch coefficient in knots, loaded pounds and shaft horsepower; preliminary use and calibration. https://www.phrfsocal.org/wp-content/uploads/Misc/SponbergDesignRatios.pdf
  • Daniel Savitsky (1964), Hydrodynamic Design of Planing Hulls, Marine Technology 1(04), 71–95. DOI:10.5957/mt1.1964.1.4.71. Lift, wetted length, resistance and worked Table 1; this tool uses a fixed-trim adaptation and ITTC-1957 friction.
  • Castro-Feliciano, OpenPlaning: open implementation and documentation of Savitsky methods, used to cross-check the mean bottom velocity and ITTC-1957 implementation. https://github.com/elcf/python-openplaning ; related paper DOI:10.5957/FAST-2021-012.
  • Mercury Marine, Prop Bite: Understanding Prop Slip: geometric pitch, apparent slip and the distinction from efficiency. https://www.mercurymarine.com/us/en/lifestyle/dockline/prop-bite-propeller-slip
  • M. W. C. Oosterveld and P. van Oossanen (1975), Further computer-analyzed data of the Wageningen B-screw series, International Shipbuilding Progress 22(251), 251–262. DOI:10.3233/ISP-1975-2225102. Background on full open-water analysis; B-series polynomials are not implemented in this pitch/slip tool.
  • Cummins, Marine Performance Curve M-90762, 6BT5.9-M, CPL 2891, 7 November 2000, printed 6B29–30 (attached s3, pages 1–2). https://www.tadiesels.com/releases/Cummins_6BT5_9-Performance.pdf

Inputs

InputSymbolUnitDefault
Hull and power method
Choose the hull regime. Transition curves need a measured low-speed power point. Savitsky applies to prismatic, hard-chine monohulls at a specified running trim.
hullPlaning · Crouch + transition hump
Loaded waterline length
Use the length at the water surface, not overall length.
L_wlm6
Total operating mass
Include engines, people, fuel and equipment. Crouch uses this loaded mass.
m_loadkg1200
Boat speed through water
This is the speed being assessed. For slip diagnosis, measure it at the entered engine RPM and average reciprocal runs to remove current.
v_boatkm/h45
Total installed engine power
Sum all engines. This is crankshaft power; the gearbox efficiency below converts it to shaft power.
P_instkW90
Gearbox efficiency
Shaft power / engine power. Example assumption: 0.96; enter data for your drive.
eta_g0.96
Crouch coefficient (kn, lb, mechanical hp)
The numerical coefficient uses knots, pounds and mechanical shaft horsepower. Start near 150 for an ordinary runabout, then calibrate against a similar tested boat. Do not enter an mph-based coefficient.
C_cr150
Measured low-speed reference speed
For this same loaded boat, enter a measured displacement-regime speed. The default pair is illustrative and must be calibrated.
v_refkm/h8
Shaft power at reference speed
Power delivered to the propeller at the reference speed. Default 4 kW at 8 km/h is an illustrative calibration, not a hull database.
P_refkW4
Additional transition hump fraction
0.8 adds up to 80% near Froude 0.50. This adjustable transition shape is a planning assumption, not a Savitsky prediction.
H_hump0.8
Planing chine beam
Use the wetted chine-to-chine beam of the prismatic bottom.
b_chinem2
Bottom deadrise
Constant bottom deadrise. Warped, stepped and multihull bottoms need a different analysis.
beta_ddeg15
Known running trim
Measured or assumed running trim. This tool does not solve the pitching moment equilibrium or predict porpoising.
trim_ddeg4
Water density
About 1025 kg/m³ for seawater or 1000 kg/m³ for fresh water.
rho_wkg/m^31025
Water kinematic viscosity
Example seawater viscosity near 15 °C. Enter a value for the actual water.
nu_wm^2/s0.00000119
Added friction coefficient
Allowance added to ITTC-1957 skin friction. The default follows the scale of Savitsky's worked calculation; it does not cover appendage or air drag.
dCf0.0004
Effective-to-shaft power efficiency
Overall effective tow power / delivered shaft power. This is separate from propeller slip.
eta_p0.55
Engine speed at operating point
Use measured engine RPM at the entered boat speed. Shaft RPM = engine RPM / reduction ratio.
n_enginerpm4200
Reduction ratio (engine / propeller)
Enter 2 for a 2:1 reduction. This is engine turns per propeller turn.
gear_r2
Geometric propeller pitch
Pitch, not diameter. A 17-inch prop has 431.8 mm pitch. You can type a value with a unit, such as 17 in.
pitch_pmm431.8
Assumed slip for pitch sizing
Fraction: 0.17 means 17%. Used to estimate prop-driven speed and the pitch required for the target speed. Apparent slip is also calculated independently from the entered boat speed.
s_assumed0.17
Cruise fuel-burn method
The Cummins option is only for 134 kW / 2500 RPM 6BT5.9-M engines, curve M-90762 dated 7 November 2000. Set their count below; all must operate at the same RPM with equal load. This is not a generic diesel curve.
fuel_modeEstimate from engine power and specific consumption
Number of specified Cummins engines
Identical 134 kW / 2500 RPM 6BT5.9-M engines at the same RPM and equal load. Fuel burn is summed for this count; enter 134 kW times this count as total installed power above. Idle burn remains the total you enter.
N_cummins1
Brake-specific fuel consumption
Illustrative gasoline cruise value. Replace with a value at your engine's actual load and RPM; low-load consumption can be much worse.
bsfcg/(kW*h)320
Fuel density
Illustrative gasoline density. Use the density of your fuel; diesel is typically denser.
rho_fkg/L0.74
Measured total cruise fuel burn
Sum all engines at the entered speed and load. This replaces the specific-consumption estimate.
Q_measuredL/h24
Total moving distance (all legs)
Enter the complete route distance, including the return leg if applicable.
d_tripkm60
Along-track current
Positive follows the boat, negative opposes it. One constant current for this leg; calculate outward and return legs separately if currents differ.
v_currentkm/h0
Additional idle / warm-up time
Added to moving time; does not add route distance.
t_idleh0.2
Total idle fuel burn
Use measured total idle consumption for all engines.
Q_idleL/h2
Extra fuel allowance
Fraction added to predicted consumption: 0.20 loads 20% extra. This is your allowance, not a prescribed reserve rule.
reserve_f0.2
Fuel price volume basis
The price basis is explicit and independent of the metric/US display switch.
price_basisPrice per litre
Fuel price per selected volume
Enter the local price in any one currency. Costs use that same currency; this is not a live fuel quote.
price_fcurrency1.8
Wave and propeller animation
Press ▶. The wave demonstration sweeps speed through hull speed; 0.50 makes wavelength equal waterline length. It is separate from the operating point.
phase_a0.5

Results

With the default inputs above, the calc gives:

ResultValue
Hull speed (kn)5.95
Operating Froude number1.63
Engine power at chosen speed53.9 kW
Minimum engine power for modeled path53.9 kW
Apparent propeller slip17.3 %
Pitch needed at assumed slip430.3 mm
Propeller speed at assumed slip45.2 km/h
Cruise fuel burn23.3 L/h
Trip fuel consumed31.5 L
Fuel to load with extra allowance37.8 L
Trip fuel cost56.68 currency
Cost including extra fuel68.02 currency

Checked against sources

Each case below was calculated by this calc and agrees with the value from its source (within the tolerance where one is shown).

Cummins published 2500 RPM fuel point

Source: Cummins M-90762, 7 November 2000, attached s3 p. 1, fuel-consumption prop curve: 2500 RPM, 37.8 L/h (10.0 US gal/h). The US-gallon value is rounded in the publication; this checks the named fuel dataset, not a match of this example hull to the engine.

Inputs: Cruise fuel-burn method = Cummins 6BT5.9-M · published RPM curve; Engine speed at operating point = 2,500 rpm; the others as above.

ResultSourceThis calc
Cruise fuel burn37.8 L/h37.8 L/h
Cruise burn in US gallons per hour10 ± 0.02 gal/h9.986 gal/h

Cummins published 1500 RPM fuel point

Source: Cummins M-90762, 7 November 2000, attached s3 p. 1, fuel-consumption prop curve: 1500 RPM, 9.9 L/h (2.6 US gal/h). Manufacturer gallon figure is rounded. This verifies the table and volume conversion independently of the assumed hull model.

Inputs: Cruise fuel-burn method = Cummins 6BT5.9-M · published RPM curve; Engine speed at operating point = 1,500 rpm; the others as above.

ResultSourceThis calc
Cruise fuel burn9.9 L/h9.9 L/h
Cruise burn in US gallons per hour2.6 ± 0.02 gal/h2.615 gal/h

Savitsky Table 1: 60,000 lb, 40 kn, 2° trim

Source: Savitsky (1964), Hydrodynamic Design of Planing Hulls, Table 1, trial trim 2° column, DOI:10.5957/mt1.1964.1.4.71. Published inputs: load 60,000 lb, average beam 14 ft, deadrise 10°, speed 40 kn (rounded to 67.5 ft/s); table gives Cv 3.18, CLβ 0.069, CL0 0.085, λ 3.85. Uses the paper's approximately fresh-water density (1000 kg/m³). Graph-read/rounded coefficients and rounded speed explain the small difference in λ; the equations are retained unchanged. This validates lift and wetted-length solution, not trim equilibrium or the substituted friction line.

Inputs: Hull and power method = Planing · Savitsky at a fixed trim; Loaded waterline length = 25 m; Total operating mass = 27,216 kg; Planing chine beam = 4.267 m; Bottom deadrise = 10 deg; Known running trim = 2 deg; Boat speed through water = 74.08 km/h; Water density = 1,000 kg/m³; Total installed engine power = 2,000 kW; the others as above.

ResultSourceThis calc
Beam Froude number3.18 ± 0.0053.181
Lift coefficient at deadrise0.069 ± 4 × 10⁻⁴0.06923
Equivalent flat-plate lift coefficient0.085 ± 0.0020.08393
Savitsky mean wetted length / beam3.85 ± 0.033.835

Mercury 21-inch geometric pitch per turn

Source: Mercury Marine, Prop Bite: Understanding Prop Slip, https://www.mercurymarine.com/us/en/lifestyle/dockline/prop-bite-propeller-slip . The manufacturer illustrates a 21-inch pitch as 21 inches of ideal travel in one revolution. Set 120 engine RPM / 2 = one propeller turn per second; expected ideal speed is therefore 21 in/s = 0.5334 m/s. This is a geometric/unit check, not a zero-slip thrust claim.

Inputs: Geometric propeller pitch = 533.4 mm; Engine speed at operating point = 120 rpm; the others as above.

ResultSourceThis calc
Theoretical zero-slip speed0.5334 m/s0.5334 m/s

Review regression: 0.005 km/h positive ground speed

Source: Independent engineering review supplied by the user, 28 October 2026: 5 km/h through water against 4.995 km/h current leaves 0.005 km/h ground speed. Its stated constant-speed worked example requires 200 h to travel 1 km; at a measured 1 L/h with no idle time, consumed fuel is 200 L. This regression catches any hidden positive-speed floor.

Inputs: Boat speed through water = 5 km/h; Along-track current = -4.995 km/h; Total moving distance (all legs) = 1 km; Cruise fuel-burn method = Use my measured cruise fuel burn; Measured total cruise fuel burn = 1 L/h; Additional idle / warm-up time = 0 h; the others as above.

ResultSourceThis calc
Moving time200 h200 h
Cruise fuel per ground distance200 L/km200 L/km
Trip fuel consumed200 L200 L

Two Cummins engines at the published 2100 RPM point

Source: Cummins Marine Performance Curve M-90762, attached s3 p. 1: one specified engine consumes 23.9 L/h at 2100 RPM on the published propeller-demand curve. Two equally loaded specified engines consume 47.8 L/h total. This independently checks aggregation of the manufacturer data, without asserting that the default hull matches the engines.

Inputs: Cruise fuel-burn method = Cummins 6BT5.9-M · published RPM curve; Engine speed at operating point = 2,100 rpm; Number of specified Cummins engines = 2; Total installed engine power = 268 kW; the others as above.

ResultSourceThis calc
Cruise fuel burn47.8 L/h47.8 L/h

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