
Design and Simulation of an Electric Vehicle (EV) Charger with a DC-DC Converter using MATLAB and Proteus
Author: Waqas Javaid
Abstract
As electric vehicles (EVs) gain increasing adoption, the demand for efficient, scalable, and safe charging systems becomes paramount. This article presents the design and simulation of a high-voltage Electric Vehicle (EV) charger integrated with a DC-DC converter using MATLAB and Proteus. The system is developed to step down an input voltage to a stable 800V DC suitable for EV battery charging. A buck converter topology is employed, ensuring efficient energy conversion and voltage regulation. Comprehensive component selection, including MOSFETs, inductors, capacitors, and control ICs, is based on power requirements and simulation analysis. A feedback loop and snubber circuits are integrated for protection and control. The system includes AC-DC rectification, DC-AC inversion, and transformer voltage boosting before final DC conversion. MATLAB simulation results validate system performance, demonstrating stable output voltage and current. Proteus is used for hardware-level validation of control and power components. The simulation outputs confirm the reliability and efficiency of the proposed EV charging system. This design contributes toward robust and scalable EV charging infrastructure solutions.