Underground Cable Ampacity: Duct Banks & Burial (Neher–McGrath)

Calculate continuous ampacity for equal-current single-core cables in duct banks or direct burial, including mutual heating, sheath losses and a rectangular backfill envelope.

Underground cable ampacity depends on how easily heat can leave the cable and reach the ground surface. Cables in neighbouring ducts heat one another, so multiplying a single-cable rating by the number of cables does not give a duct-bank rating. This Neher–McGrath calculator finds the continuous current that brings the limiting conductor to its specified temperature.

The tool is for engineers comparing underground routes, students learning thermal circuits, and designers checking the influence of burial depth, soil properties and cable spacing. It supports a rectangular grid of identical, separated single-core cables. In duct-bank mode, each nonmetallic duct contains one cable. Direct burial can use uniform native soil or a rectangular region of engineered backfill.

Choose the layout, enter centre-to-centre spacing, and measure burial depth to the top row’s cable centres. The concrete or backfill envelope is centred around the grid. If present, enter its full width, height and thermal resistivity. Every grid position is occupied and carries the same current continuously; there are no spare ducts or unequally loaded circuits in this model.

Enter the conductor’s AC resistance at the chosen temperature limit. This must already include the effects of frequency, conductor construction, skin effect and proximity effect. Supply the cable’s conductor-to-sheath and sheath-to-surface thermal resistances, its sheath-loss ratio, and dielectric loss. For ducts, also supply the combined cable-to-duct and duct-wall thermal resistance at the operating conditions. These are design inputs, not an automatic cable-library selection. The starting values illustrate a six-cable arrangement and are not a manufacturer rating.

The main result is amperes per cable, limited by the hottest position. The red ring identifies that position in the local layout inset. A separate depth overview shows the burial dimension. The inset omits burial depth, preserves grid spacing proportions and caps symbol enlargement to keep neighbouring cables distinct. The position table reports temperatures when every cable carries this common current; its individual current limits describe which position constrains the group. The soil-resistivity chart holds the cable properties, layout and temperature limit fixed.

This is the steady-state, 100% load-factor form of the 1957 Neher–McGrath method. The rectangular-envelope correction uses an equivalent cylindrical boundary and is an approximation. It does not cover cyclic or emergency ratings, moisture migration, soil drying, layered ground, crossings, external heat sources, touching trefoil, magnetic ducts, armour losses, or multiple cables sharing a duct. Manufacturer limits, terminations, voltage drop, short-circuit duty, protective devices and installation rules need separate checks. Installation work belongs to a qualified person; check against the standard in force.

How it is calculated

This is the continuous, 100% load-factor form of Neher–McGrath (1957), using SI units. The thermal network follows the original paper’s equations 2, 6 and 9; earth superposition follows equations 43, 44A and 46, with the equivalent-envelope radius from Appendix II. It implements this stated model, rather than reproducing an ampacity table.

For each position, sum the self term and the image-source contribution from every other cable:

Te,p=ρm2π[ln⁡4zpDo+∑q≠pln⁡dpq′dpq]+N(ρe−ρm)2πacosh⁡Lbrb.T_{e,p}=\frac{\rho_m}{2\pi}\left[\ln\frac{4z_p}{D_o}+\sum_{q\ne p}\ln\frac{d'_{pq}}{d_{pq}}\right]+\frac{N(\rho_e-\rho_m)}{2\pi}\operatorname{acosh}\frac{L_b}{r_b}.

The last term is used only with an envelope; otherwise ρm=ρe\rho_m=\rho_e. Real cable centres are below the isothermal ground surface and image centres are reflected above it. For envelope sides x≤yx\le y, let f=(x/y)(4/π−x/y)f=(x/y)(4/\pi-x/y) and rb=(x/2)[1+(y/x)2]f/2r_b=(x/2)[1+(y/x)^2]^{f/2}.

With To=Tj+Tduct+TeT_o=T_j+T_{duct}+T_e, solve

Ip=Tlim−Ta−Wd(Ti/2+To)Rac[Ti+(1+λs)To].I_p=\sqrt{\frac{T_{lim}-T_a-W_d(T_i/2+T_o)}{R_{ac}[T_i+(1+\lambda_s)T_o]}}.

The common ampacity is the smallest IpI_p. Sheath losses begin outside the main insulation; dielectric losses contribute half the main-insulation resistance and all outer resistances. The position table recomputes temperatures at that single common current.

Maplesoft’s open worksheet, pp. 2–5, provides a direct-burial thermal-network reference case. Its supplied resistance is used as an input; this calculator does not adopt or verify its separate skin-effect calculation. The original 1957 paper’s Appendix IV supplies a separate six-duct earth-resistance comparison.

For the reported rise from neighbouring cables, the envelope correction must also be allocated to heat sources. Equal heat per cable means the limiting cable contributes 1/N1/N of the common correction and the other cables contribute (N−1)/N(N-1)/N. Thus ΔTneighbours=Wtotal[Tmutual,p+(N−1)Tcorrection/N]\Delta T_{neighbours}=W_{total}[T_{mutual,p}+(N-1)T_{correction}/N]. This attribution changes the displayed breakdown, not the common ampacity.

Assumptions

Identical round single-core cables, equal continuous current and uniform loss parameters at every grid position. One cable per nonmetallic duct. AC resistance, sheath-loss ratio and all internal/duct thermal resistances are supplied at the design operating conditions and remain fixed. Cable/duct lengths are effectively infinite, with two-dimensional transverse heat conduction.

The ground surface is isothermal. Soil and envelope properties are constant, with no moisture migration or drying. The envelope is centred around the grid, contains every outer cable/duct circle, and has thermal resistivity no higher than the native soil. The concrete/backfill perimeter is approximated by an equivalent isothermal cylinder. Default geometry and cable properties are illustrative design inputs, not catalogue data.

Where it applies

Use separated cables/ducts with centre spacing at least 1.25 outer diameters and top-row depth at least five outer diameters. This keeps the line-source/self-logarithm approximation away from touching or very shallow arrangements. For an envelope, the aspect ratio is limited to 1/3–3 and centre depth to at least twice the equivalent radius. Even within these bounds, the envelope correction is approximate; de León and Anders (2008) compare it with FEM and show geometry-dependent discrepancies.

No cyclic-load credit, transients, soil drying, layering, external heat sources, crossings, touching trefoil, magnetic ducts, armour loss, multiple cables per duct or unequal circuit loading. Frequency and bonding are represented only through the supplied AC resistance and sheath-loss ratio. A fixed resistance evaluated at the limiting temperature is used for all cable temperatures, including cooler positions. Larger sheath losses at other bonding/temperature conditions require revised input data.

Thermal ampacity does not establish an installation’s code rating or check terminations, protection, voltage drop or fault duty. Check against the standard in force. A zero portion of the sensitivity curve means dielectric losses alone exhaust the available temperature rise.

References

  • J. H. Neher and M. H. McGrath, The Calculation of the Temperature Rise and Load Capability of Cable Systems, AIEE Transactions, Part III, vol. 76, 1957, pp. 752–772. Original 1957 article, equations 2, 6, 9, 43–46 and Appendix II/IV. https://doi.org/10.1109/AIEEPAS.1957.4499653
  • Maplesoft, Cable Ampacity using the Nehers-McGrath Method, Maple Flow worked worksheet, pp. 2–5, accessed 29 October 2026. https://maplesoft.com/products/MapleFlow/Electrical-Engineering/PDFs/Cable-Ampacity-using-the-Nehers-McGrath-Method.flow.pdf
  • F. de León and G. J. Anders, Effects of Backfilling on Cable Ampacity Analyzed With the Finite Element Method, IEEE Transactions on Power Delivery 23(2), 2008, pp. 537–543. https://doi.org/10.1109/TPWRD.2008.917648 ; author copy: https://research.engineering.nyu.edu/power/sites/engineering.nyu.edu.power/files/uploads/Backfilling.pdf

Inputs

InputSymbolUnitDefault
Installation
One identical single-core cable in each duct, or one directly buried cable at each grid point.
installDuct bank — one cable per duct
Cables per rown_col3
Number of rowsn_row2
Horizontal centre spacingpitch_xm0.25
Vertical centre spacingpitch_zm0.25
Depth to top-row cable centresdepth_topm0.9
Cable outside diameterD_cablemm40
Conductor AC resistance at temperature limit
Use manufacturer AC resistance at the chosen conductor limit, frequency, spacing and bonding. Includes skin and proximity effects; do not enter 20 °C DC resistance.
R_acohm/km0.1
Conductor-to-sheath thermal resistance
Per cable per unit length. Obtain from construction or manufacturer thermal data.
T_insK*m/W0.2
Sheath-to-cable-surface thermal resistance
Includes all nonmetallic layers outside the sheath. Set zero for a cable with no separate outer layer.
T_jacketK*m/W0.05
Sheath loss / conductor loss
Ratio at the specified AC frequency and bonding arrangement. No separate armour or metallic duct losses are modeled.
lambda_s0.05
Dielectric loss per cable
Enter zero when negligible; otherwise use loss at operating voltage and frequency.
W_dielectricW/m0.05
Conductor temperature limitT_limit°C90
Undisturbed soil temperatureT_ambient°C25
Native soil thermal resistivity
Use measured site data at the design moisture condition. 1 K·m/W = 100 K·cm/W.
rho_soilK*m/W1.2
Duct outside diameter
One single-core cable per nonmetallic duct.
D_ductmm110
Cable surface to duct exterior resistance
Sum of cable-to-duct air/fill and duct-wall thermal resistances, per cable. Supply evaluated thermal data; this tool does not predict natural convection or radiation in the duct.
T_ductK*m/W0.35
Rectangular concrete / backfill envelopeenvelopetrue
Envelope widthbank_wm1
Envelope heightbank_hm0.65
Envelope thermal resistivity
Uniform concrete/backfill; no separate engineered layer above it.
rho_fillK*m/W0.85

Results

With the default inputs above, the calc gives:

ResultValue
Continuous ampacity per cable455.4 A
Limiting row from surface2
Limiting column from left2
Heat released per cable21.83 W/m
Limiting earth thermal resistance2.388 K·m/W
Rise from neighbouring cables39.2 K

Checked against sources

Each case below was calculated by this calc and agrees with the value from its source (within the tolerance where one is shown).

Maplesoft three-cable direct-burial worked example

Source: Maplesoft, Cable Ampacity using the Nehers-McGrath Method, pp. 2–5: three equally loaded cables in a flat row. Reference values: calculated thermal-network current and external resistance. Conversions use 1 ft = 0.3048 m. The resistance input is the worksheet's stated 12.9 µΩ/ft multiplied by its stated 1.0014 AC/DC factor; the later alternative resistance in its Anders block is not used. This transfers the published thermal example and does not independently validate its skin-effect treatment. https://maplesoft.com/products/MapleFlow/Electrical-Engineering/PDFs/Cable-Ampacity-using-the-Nehers-McGrath-Method.flow.pdf

Inputs: Installation = Direct burial — separated cables; Rectangular concrete / backfill envelope = no; Number of rows = 1; Horizontal centre spacing = 0.1905 m; Depth to top-row cable centres = 0.9144 m; Cable outside diameter = 38.151 mm; Conductor AC resistance at temperature limit = 0.04238 Ω/km; Conductor-to-sheath thermal resistance = 0.2774 K·m/W; Sheath-to-cable-surface thermal resistance = 0 K·m/W; Sheath loss / conductor loss = 0; Dielectric loss per cable = 0 W/m; Conductor temperature limit = 75 °C; Undisturbed soil temperature = 20 °C; Native soil thermal resistivity = 0.9 K·m/W; the others as above.

ResultSourceThis calc
Continuous ampacity per cable906.2 A906.2 A
Limiting earth thermal resistance1.303 K·m/W1.303 K·m/W
Limiting column from left22

Neher–McGrath 1957 six-duct earth resistance at unity loss factor

Source: J. H. Neher and M. H. McGrath, original 1957 AIEE article, Appendix IV, 69 kV single-conductor cable example, printed pp. 762–763. Compares only its unity-loss-factor earth resistance, converted from the published 8.44 thermal ohm-feet. The 80% loss-factor current rating is outside this continuous-rating calculator. The 0.015 K·m/W tolerance allows the original rounded image distances/geometric factor and imperial coefficient; this tool retains exact SI logarithmic factors and computes the envelope factor directly. https://doi.org/10.1109/AIEEPAS.1957.4499653

Inputs: Cables per row = 2; Number of rows = 3; Horizontal centre spacing = 0.2286 m; Vertical centre spacing = 0.2286 m; Depth to top-row cable centres = 0.8763 m; Duct outside diameter = 139.7 mm; Envelope width = 0.4572 m; Envelope height = 0.6858 m; the others as above.

ResultSourceThis calc
Limiting earth thermal resistance2.573 ± 0.015 K·m/W2.58 K·m/W
Limiting row from surface22

Independent-review regression: neighbour heating through envelope

Source: Independent reviewer supplied with this task: approximately 39.2 K at the six-cable defaults with unequal native-soil and envelope resistivities. Regression on heat-source attribution, not a new published ampacity benchmark. Neher–McGrath, original 1957 article, equation 44A: the common envelope correction includes heat from all N cables, so neighbours account for (N−1)/N of that correction. https://doi.org/10.1109/AIEEPAS.1957.4499653

Inputs: the default inputs above.

ResultSourceThis calc
Rise from neighbouring cables39.2 ± 0.1 K39.208 K

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